Client application

New Hygienic High-Precision Bagging Machine for Milk Powder with High Throughput

As part of the replacement of an obsolete bagging machine, the customer wanted a more hygienic, precise automated line capable of achieving the high speeds required by the dairy industry.
bag milk powder
Machine type:
Bagging machine CBM 1030
Sector:
Food & feed
Application :
CBM 1030 hygienic bagging machine for milk powder

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Context & customer needs

The customer wanted to replace an ageing bagging machine that was no longer able to meet the speed and hygiene requirements for packaging lactose, milk powder and whey. The old machine did not guarantee the required dosing accuracy or satisfactory dust containment. The objective was to have a high-speed automated line capable of reaching 300 bags/hour while maintaining a strictly hygienic environment. The solution also had to adapt to the constraints of the factory and ensure reliable hermetic packaging. Finally, the customer wanted to integrate online quality control devices to secure each stage of the process.

Our client’s objectives were

  • Achieve a stable output of 300 bags per hour.
  • Improve dosing accuracy.
  • Enhance hygiene and containment.
  • Adapt to the available space.
  • Ensure airtight sealing.
  • Integrate online quality control.
  • Reduce product loss.
  • Meet agri-food standards.
Poudres laitières sensibles | Halpaq

Customer product

Food & Feed

Sensitive milk powders

Dehydrated powder, such as lactose, milk powder or whey, is obtained by removing water to ensure stability, preservation and ease of transport. It is essential in the food industry for the formulation of dairy, nutritional and industrial products thanks to its long shelf life and high precision of use.

The proposed solution

The solution consists of a high-speed CBM 1030 automated bagging line, ensuring accurate, hygienic and fully contained bottom-up filling. It incorporates high-precision dosing, deaeration, hermetic sealing, in-line quality control and centralised suction to guarantee performance and food industry compliance.

The solution implemented includes:

  • CBM 1030 automatic bagging station
  • Vertical screw feeder with 400 L hopper
  • Deaeration station with porous lances
  • FTS hermetic sealing system
  • Dynamic checkweigher with automatic ejection
  • 650 m³/h centralised suction system
  • 316L in-line sampler
  • 316L removable feed screw
  • Height-adjustable conveyors
  • Integrated magnetic detection

Benefits for the customer

  • High output of up to 300 bags/hour.
  • Enhanced hygiene EHEDG + ATEX.
  • Highly accurate dosing ±30 g.
  • Reduced dust.
  • Reliable hermetic seal.
  • Automated quality controls.
  • Flexible multi-format line.
  • Quick and easy cleaning.

The equipment used for this project

Machine

BM1030 - BM1030 - Automatic bagging machine for open-mouth bags | Halpaq

Bagging machine BM 1030

BM1030 automatic bagging machine: precise, hygienic and reliable for powders or granules, open-mouth bags with or without gussets.

Equipment

Skid-dry-in-place-halpaq

Drying-in-Place (DIP) station

Designed to optimise production restarts after cleaning. Fully automated, it ensures rapid and uniform drying of the internal surfaces of your process equipment.

Reject conveyor 2 - Halpaq

Reject conveyor

The reject conveyor automatically removes non-compliant bags, whether they are underweight or contaminated with metal. It ensures a continuous and secure production flow thanks to its robust, enclosed and hygienic design, which is suitable for industrial and food environments.

Bag layer

Bag turner & kicker

Bag setters ensure that bags are positioned optimally after filling and sealing. They automatically lay down and orient the bags to guarantee a continuous flow and a seamless transition to the next steps, such as palletising, labelling or secondary packaging.
Halpaq metal detector

Metal detector

The metal detector is directly integrated into your conveyor and bagging lines.
halpaq-4_3 metal detector

Metal detectors and reject system

Designed for gravity and pneumatic systems, HALPAQ metal detectors and separators enable the effective removal of metal contaminants (ferrous, non-ferrous, stainless steel) by this equipment.
Powder sampler

Powder samplers – SAMP range

Representative powder or bulk samples are taken directly from process lines using the SAMP range of powder samplers. These samplers ensure batch traceability, process safety and continuous quality control in demanding environments such as the food and chemical industries.

Do you have a similar project ?

Are you looking to design a hygienic, automated and compact packaging line
for your food, nutraceutical or animal feed powders ?

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